Construction

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Highlander Fifth Wheel Construction Cut-Away

Callout 1

Roof Design

Double batten insulation with a layer of radiant foil extends from the bottom of the rear wall to the bottom of the front and is capped at both ends. The plywood decking is secured with screws and topped with a PVC roof that does not chalk, streak or need yearly conditioning and features heat reflecting properties that help keep your coach cooler in the summer.

Callout 2

Slide Outs

Slide outs are constructed with laminated components that include 3M flashing tape along the corners to help prevent leaks. Superior wall, roof and floor construction feature added insulation and allow for taller and deeper slides creating a comfortable, open and spacious environment. Flush floor and above floor slides feature the Accu-Slide cable system providing four points of compression when placed in the "In and Out" positions.

Callout 3

Laminated Sidewalls

Each wall and slide roof is constructed using double-welded aluminum frames and is laminated with rigid foam insulation. For a superior wall construction.

Callout 4

Main Body

The main body is built with 12" steel I-beams and features 7,000 lb. axles and aluminum rim wheels with nitrogen-filled tires. The underbelly is fully enclosed and designed to prevent freeze-ups by containing the heat that is circulated around the suspended holding tanks by our industry-leading heating system.

Callout 5

Doors & Locks

An oversize entrance door features a large window with an integrated shade, and a built-in screen door. The double-insulated passage and storage doors include slam latches (most doors)and are also equipped with a key-alike system for added convenience and security.

Callout 6

Floors

Double-welded framed floors are insulated with rigid foam, wrapped in radiant foil and anti-puncture Darco material and strengthened with an overlapping double layer of laminate. With insulated garage floor.


Highlander Top Features

PVC Roofing Membrane

PVC Roofing Membrane

Spacious interior

Spacious interior

100" Wide body, 42" deep main slides, 84" tall slide-out ceilings.

Fuel Tank and Dispenser

Fuel Tank & Dispenser

30 gallon fuel tank for toys & generator.

Power Awning

Power Awning

Protected with FLXguard® and LED lighting.

Lino Flush Floor Slide System

Lino Flush Floor Slide System

Seamless transition between floors (no carpet).

3000 Lb. Rated Garage Capacity

3000 Lb. Rated Garage Capacity

Based on overall GVWR.

15K A/C Residential Return Air

15K A/C Residential Return Air

Superior cooling with quiet operation.

4 or 6-Point Auto Electric Leveling with JT Strong Arms

4 or 6-Point Auto Electric Leveling with JT Strong Arms

Quickly & safely stabilize your RV.

5000 Lb. Rated Tie Downs

5000 Lb. Rated Tie Downs

Safely secure your cargo with tie downs secured to the frame.


Highlander Fifth Wheel Heating Diagram

Heating Diagram

Highlander products have a unique and incredible heating system. We start with a 4 inch heat duct from the furnace down to the underbelly in place of the 2 inch some of the competitors use. All of our tanks are suspended between the I beams in the underbelly allowing us to have forced air heat blowing from the 4 inch heat duct surrounding the tanks with warm air flow.

How do we get the air flow? Simply by having a return at the end of the tanks going back into the coach. The secret is that simple. We put a return in the underbelly that allows for continuous airflow around the suspended tanks. Other brands don’t have a return system and that causes static pressure to build up, not allowing proper airflow around the tanks.

Click on the cutaway for an enlarged view and drag to show other areas.

Highlander Toy Hauler Travel Trailer Construction Cut-Away

Callout 1

Roof Design

Double batten insulation with a layer of radiant foil extends from front to rear. The plywood decking is secured with screws and topped with a PVC roof that does not chalk, streak or need yearly conditioning and features heat reflecting properties that help keep your coach cooler in the summer.

Callout 2

Slide Outs

Slide outs are constructed with laminated components that include 3M flashing tape along the corners to help prevent leaks. Superior wall, roof and floor construction feature added insulation and allow for taller and deeper slides creating a comfortable, open and spacious environment. Flush floor and above floor slides feature the Accu-Slide cable system providing four points of compression when placed in the "In and Out" positions.

Callout 3

Laminated Sidewalls

Each wall and slide roof is constructed using double-welded aluminum frames and is laminated with rigid foam insulation, providing a superior, light-weight wall.

Callout 4

Main Body

The The main body is built with steel I-beams and features 6,000 lb. axles, and aluminum rim wheels with nitrogen-filled tires. The underbelly is fully enclosed and designed to prevent freeze-ups by containing the heat that is circulated around the suspended holding tanks by our industry-leading heating system.

Callout 5

Doors & Locks

Full-width entrance doors include built-in screen doors and integrated window shades. Baggage and entrance doors are on the key-alike system for added convenience and security.

Callout 6

Floors

Double-welded framed floors are insulated with rigid foam, wrapped in radiant foil and anti-puncture Darco material and strengthened with an overlapping double layer of laminate.


Highlander Toy Hauler Top Features

PVC Roofing Membrane

PVC Roofing Membrane

Spacious interior

Tallest and Deepest Slides In Class

Keyed Alike System

Keyed Alike System

Fuel Tank and Dispenser

Fuel Tank & Dispenser

30 gallon fuel tank for toys & generator.

Lino Flush Floor Slide System

Lino Flush Floor Slide System

Seamless transition between floors (no carpet).

Aluminum Tread Steps

Aluminum Tread Steps

Light and easy to move in and out.

15K A/C Residential Return Air

15K A/C Residential Return Air

Superior cooling with quiet operation.

Solid Surface Countertops

Solid Surface Countertops (Kitchen)

Stainless Steel Appliances

Stainless Steel Appliances

Stainless Under-Mount Kitchen and Bathroom Sinks

Stainless Under-Mount Kitchen and Bathroom Sinks


Highlander Toy Hauler Travel Trailer Heating Diagram

Heating Diagram

It starts with a 4-inch heat duct from the furnace down the underbelly—double the size of some of our competitors. Our tanks are suspended between the underbelly I-beams and surrounded by the 4-inch heat duct. This allows us to warm the tanks by blowing forced air heat on them. A return at the end of the tank connecting back into the coach provides the necessary air flow, eliminating the need for a pressurized system.


Highland Ridge RV Zero Degree Tested

Highlander products are built to withstand the harshest of environments. We put our products into a zero degree chamber for five hours with thermometers placed in key areas throughout the unit.

The Results

Bedroom 72°F
Kitchen 70°F
Slide-Out 66°F
Bathroom 72°F
Living Room 70°F
Waste Water Tank 62°F
Storage Under RV 58°F

See How It's Built

Get inside the factory and see for yourself the innovation, quality and craftmanship that goes into building an RV that can keep up with your active outdoor lifestyle.

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*Due to continual research and advances, manufacturer reserves the right to change specifications, design, price, and equipment without notice, and assumes no responsibility for any error in the literature. Some items shown are not included as standard or optional equipment.